Aerodynamic contouring and surface modelling.
Solidworks CAD Modelling
Model created in Solidworks using surface modelling techniques. 3D head scans imported and used to model internal TPU structure. Autodesk Meshmixer was used to generate lattice structures from Solidworks models.
Internal padding Solidworks model.
Surface modelling.
Meshmixer lattice structure generation
Final lattice structure
Lattice structure in Cura for 3D printing.
Custom visor locking mechanism.
Final Physical Prototype Images
1:1 Scale model with high-fidelity. Constructed mainly out of painted 3D printed parts and off-the-shelf materials.
Physical Prototype Development
3D Printing, filling, painting and sanding.
QUT DNB312 Advanced Manufacturing - 2023
